Method of forming orthodontic arches



Sept. 4, 1951 w. J. HENRY METHOD OF FORMING ORTHODONTIC ARCHES 4 Sheets-Sheet V 1 Filed July 3, 1948 IN VEN TOR. WMLEYJ Hervey Sept. 4, 1951 w. J. HENRY 2,565,414

METHOD OF FORMING ORTHODONTIC ARCHES Filed July 5, 1948 4 Sheets-Sheet 2 ffi' 1.13

INVENTOR. hszn I //=/v2 BY Arraz/vsy P 4, 1951 w. J. HENRY 2,566,414

METHOD OF FORMING ORTHODONTIC ARCHES Filed July 3, 1948 4 Sheets-Sheet 4 i W K. 19

A rrozwi) Patented Sept. 4, 19 51 METHOD OF FORMING ARC HES

ORTHODONTIC Wesley J. Henry, Los Angeles, Calif.

Application July 3, 1948, Serial No. 36,833

2 Claims. 1

- Thi invention relates to orthodontic arches, and to the art of forming orthodontic arches. One of the chief objects of the invention is to increase the accuracy of an orthodontics work. Another object is to decrease the amount of work involved in fitting an orthodontic arch to a patients mouth.

Another object is to provide an orthodontic arch having a number of divisions (central incisor, lateral incisor, cuspid, bi-cuspid and molar) which are offset with relation to each other so as to conform to the symmetry of an average set of teeth, whereby a standardized arch may be employed to fit the tooth arch of any number of human jaws within a selected range of jaw sizes. A further object is to provide an arch adapted, in not more than three sizes, to serve the entire gamut of human jaw sizes.

The invention contemplates the provision of orthodontic arches in a minimum number of standardized, average sizes, each arch providing, within its size range, symmetry at the outset of an orthodontic operation and requiring a minimum amount of work and skill to adjust it to any existing deviation from the average arch to which it corresponds. In this connection, I have determined that the arches in the medium range are adaptable to 80% of all cases that are pre-. sented for orthodontic treatment.

In the matter of saving an orthodontists time, the invention substantially eliminates the pre- Vailing factors of bending orthodontic arches .by hand. It makes it possible for an orthodontist, after having made a preliminary measurement of a patients teeth to determine the arch size to be used, to simply reach into a drawer and select an arch which can be quickly adapted to the patients jaw by slight adjustments in the overall proportioning of the arch (e. g. an over-all narrowing of the arch to accommodate it to a narrow jaw or an overall widening of the arch to accommodate it to a wide jaw).

Another object of the invention is to provide an orthodontic arch having uniform torque throughout its length. This is virtually impossible to achieve in a hand-bent arch. Uniform torque is important because it makes it possible for the arch, when placed under tension, to exert uniform pull against a number of individual tooth clamps. It makes it possible for the orthocombination of torque and tension in the arch, will be uniform at each tooth clamp.

Another object of the invention is to provide an arch having a series of offset segments all havin their longitudinal axes disposed in a common plane. In hand-bent arches, the offsetting of a particular segment of an arch having torque, causes the offset segment to be offset not only radially but also in an axial direction (at right angles to the general plane of the arch) thereby oifsetting it out of the plane of an adjacent segment.

With such an arch, it has been extremely difficult to connect the arch to the teeth without setting up opposing axial forces between the teeth. It is of course in many cases desirable to set up differing or opposing axial force between teeth, as, for example, where it is desirable to apply a downward pull to one tooth While applying an upward pull to an adjacent tooth. However, it is essential that it be possible to determine the relation between these opposing axial dontist to be certain beforehand that, having measured the patients jaw and selected the proper arch size in accordance with the results of the measurements, it will be possible to connect the arch to a series of teeth through tooth clamps connected to the arch, and be sure that the ,pull against; theteeth developed from the forces, and it is extremely difficult to do so where the various segments of an arch are offset axially with relation to each other, to extent that are not definitely determined and which ordinarily vary with each arch that is bent. I have discovered that by providin an arch having all segments disposed in a common plane, it is possible to accurately determine the differential between an upward thrust on one tooth and a downward pull on another by initially locating all tooth clamps in a common plane when clamped to the teeth, and then making a measured adjustment (axial shift) of a particular clamp with reference to other clamps. Since it is known that the segments of the arch will be uniformly disposed in a common plane, it is possible to accurately determine from the extent of axial shift of the particular clamp, the degree and direction of force that will be applied to the tooth connected to that particular clamp.

A further object of the invention is to provide a method of constructin an arch having the features above set forth. In this connection, I have discovered that, by initially imparting to the arch its general shape and its predetermined torque, and by subsequently reforming the arch to provide the offset relationship between the various segments thereof, it is possible to preserve the uniform torque in the various segments and at the same time to maintain the offset segments in a common plane,

One of the important features of the method i the application of the final forming pressure to the arch through the medium of die surfaces,

. that are inclined to conform to the torque in- A further important feature of the method is the utilization of a stamping step following the rolling step, for converting the continuously curved central portion of the arch into-a stepped or ofiset segmental form and simultaneously narrowing the arch from an expanded intermediate form to its final shape.

. Another object. is to provide an apparatus for imparting the intermediate arch form to a straight section of wire.

A further object is to provide an apparatus; for

converting the intermediate arch intothe finish'ed arch.

Other objects will become apparentin the ensuing specifications and appended drawings in which:

Fig. 1 is a face view of an arch embodying my invention.

Fig. 2 is a rear view thereof;

Fig. 3'is an enlarged view of one half of an arch, looking into the openend thereof;

Fig. 4 is an enlarged plan view of a portion of the arch;

Fig. 5 is an enlarged sectional view thereof taken on the line 5-5 of Fig. 4;

Fig. 6 is a side view of an arch bent by the hand method of the prior art;

4 same line, showing a subsequent stage of operation;

Fig. 25 is an enlarged detail sectional view taken on the same line; and

Fig. 26 is a transverse detail sectional view taken on the line 26-26 of Fig. 22.

Specifying the invention in detail, I. will first describe the arch.

Fig. 1 illustrates an upper jaw arch embodying my invention. The upper arch comprises a central incisor segment 21, a pair of lateral incisor segments 28, one on either side of the central in- V cisor segment 21 and connected thereto by ofisets 29, a pair of cuspid segments 30 joined to the lateral incisor segments 28 by offsets 3!, and bicuspid-molar sections 32 joined to the cuspid segments 30 by ofisets 33.

The central incisor segment 2'! and the cuspid segments, 30; are. shaped and. positioned to lie on a; common circumference of the arch center 34.. The lateral incisor segments- 28 are shaped and positioned to lie on a circumference of the center 34. that; is disposed inwardlyfrom the segments 2T and 30, i. e., at a. smaller radius. The. bicuspidmolar sections 32, where they join the offsets 33,]

lie atca greater radius from the center 3'4 than the segments 3ll.f They are; tangent to a circum-- ference of this greaterradius, and. diverge at an angle of approximately 3.0. degrees with reference. to each other, or: 15. degrees with. reference to the median axis 35 of the arch.

The central incisor segmentli'l extends circumferentially an arcuate. distance of: approximately 20' degrees :on either side of the axis 35'. The lateral' incisor segment 28. extendsffrom approx imate 23 degrees to. approximately 42' degrees. from the axis. 35. The cuspid segment 33 extends. from approximately degrees to approx- Fig. 'Tis 'a face view of a lower jaw arch embodying the invention;

Fig. 8 is a plan view of the first stage forming apparatus Fig. 9 is a front view of the same;

Fig. 10 is a side view of the same;

Fig. 11- is a horizontal sectional view of the same taken on the line I-l--|l of'Fig, 9

Fig. 12 is a viewsimilar to Fig. 11, with the work in a more advancedstage of-operation';

Fig. 13' is a detail sectional view of a portion of the apparatus of Fig. 8, taken on the line l3-l-3 of Fig. 8;

Fig. leis an enlargement of a portion of- Fig. 13'

line 15-45 of Fig. 8;'

Fig, 16 is a plan view of the apparatus-for performing the final forming operation.

Fig. 17 is a longitudinal sectional view of the same taken on'the line l'l-l! of Fig. 16;

Fig. 18 is a transverse sectional view of the same'taken on the line 18-18 of Fig. 16;

Fig. 19 is a detail sectional view of the same taken on the line l9l9 of Fig. 16;

Fig. 20 is a detail view of a portion of the rear orunder side of the apparatus of Fig. 16;

Fig. '21 is an enlarged detail view ofthe die portion of the mechanism of Fig. 16, with parts broken away and shown in section to better illustrate the construction;

Fig. 22 is a detail sectional view taken on the line 22-22 of Fig. 21; V V

Fig. 23 is a detail sectional view taken on the sameline, showing a subsequent stage of operation; r

Fig. 24 is a'detail sectional view takenon the imately 62 degrees. from the: axis 35, and: the bicuspid-molar sections. 32 begin atv a point approximately 65; degrees from. the. axis; 35.

In an arch of medium size, the central incisor segment 21: and cuspid segments 30 lie at a. radius of approximately 1.022. inches from the center 34'. to. theinnerfaces of these segments- The lateral incisor segments: 28lieat a radius of approximately 1.011 inches from the center 34, and thebicuspid-molar sections 32 join the offsets 33 at approximately 1.044: inches from the center 34.

The bicuspid-molar sections 32 correspond tothe first and second bicuspid and molar positions: ofthe jaw. The segment 21, 28' and 30 correspond to the'positions indicated by the names by which they are herein designated. The inward offsetting of the lateral incisor segmentsr28 corresponds to the inward offsetting of the lateral V incisor teeth oftheaverage mouth; The outward ofisetting of' the bicuspid-molar sections 32 where they join the offsets 33; corresponds to the outward offsetting of the loicuspid teeth from the cuspidteeth.

The angular positions of the segments 21, 28 and 3B and the bicuspid-r'nolar sections 32 with reference to the arch center 34 is such that the segments 21, 2& and 30 will fallopposite the central incisor, lateral incisor and cuspid teeth of any jaw of a size falling within the intermediate range, beingcentered; with reference to these teeth in the-average jaw. Similarly, these segments will, in the larger or smaller arch, fall opposite the corresponding teeth of a jawof larger or-smallersize. w

Each ofthesegments 2 1, 28 and 30 and sec-v tions 32 has-uniform torques This is illustrated cuspid section 30, taken at an offset 3|, and having labial and buccal faces 31 and 38 respectively and upper and lower faces 39 and 40 respectively. For any segment, the angle 15 defined between an upper or lower face 39 or 46 and a common plane of the arch intersecting a corner 4| or 42, is the same for each segment.

An important characteristic of the invention is the fact that the edges 4| and 42 each lie throughout the extent of the arch wholly within a common flat plane. The invention distinguishes in this respect from a hand-bent arch, a a

sample of which is illustrated in Fig. 6. Any attempt to offset segments of such an arch with reference to each other, after torque has been incorporated in the arch, will necessarily result in an offsetting in directions parallel to the faces 39 and 40. It is not possible manually to offset in a direction diagonal to these faces, whereas in the production of my improved prefabricated arch by machine method, it is possible to ofiset the segments diagonally with reference to the faces 39, 49 and to effect such offsetting uniformly in a common plane, i. e., the plane of the arch. Fig. illustrates this offsetting in a common plane.

This location of the segments in a common plane greatly increases the accuracy of the orthodontists use of the arch over the use of a handbent arch of the prior art. It is possible to attach a series of tooth clamps to the arch with the definite knowledge that these clamps will engage the teeth in a patients mouth in a common plane. The exact positions to which the teeth to be straightened will be moved can thus bicuspid sections 32a, tangent to the segment 21a and subtending an angle of approximately 50 degrees with reference to each other and a pair of molar sections 32b subtending an additional angle of approximately 20 degrees with reference to each other. Each of these sections has uniform torque similar to that described above for the upper arch.

Method of manufacture In the manufacture of arches embodying my invention, a length of wire of gold or stainless steel material and of rectangular section is first formed to the shape shown in Fig. 21 by a rolling operation shown in Figs. 8 to inclusive. In this operation, one end of a wire blank 43 is clamped between a pair of jaws 44 and 45 as shown in Fig. 11. The intermediate portion of the blank 43 is extended between a sun roller 46 and a planet roller 41 which travels in an orbit around the sun roller 46. The clamping faces of the jaws 44 and 45 are so inclined as to hold the blank tipped upwardly from the plane of the base plate 48 (to which the orbit of rotation of the roller 41 is parallel) at an angle corresponding to the torque angle t of Fig. 5. The rollers 46 and 41 correspondingly grasp the blank 43 between faces which are likewise tipped at the same angle. With the blank 43 thus securely held in the tipped position, the planet roller 41 is rotated around the sun roller 46 until the planet roller 41 is iii the position shown in Fig. 12, and the ends of the blank will then be crossed as shown in that figure. The planet roller 46 is thenrotated back toward its starting position, permitting the ends of the blank to spring back until the blank assumes the intermediate arch form shown A in Fig. 21. During the entire bending process, the wire is forcibly held in a position tipped up at the torque angle with reference to the plane of bending movement. Consequently, the intermediate arch A has uniform torque throughout its length.

In the next stage of operation, the intermediate arch is inserted into the stamping machine shown in Figs. 16 to 26 inclusive. In this machine, the central incisor region is centered between a lower die member 50 and a hold down jaw 5|, as the result of the location of the end of one of the molar sections 32 against a locating stud 52 in the stamping machine. The next stage of operation is to clamp the center of the arch between the hold down jaw 5| and the lower die member 50. The final stage of operation is- 1 performed by a sharp blow against the arch from an upper die member 53 which mates with the lower die member 50. This blow is in the nature of a hammer blow and it impresses in the intermediate work piece, the oifsets 29, 3|, and 33 which have their counterparts in the peripheral. regions of the die members 5|) and 53 respectively.

Forming apparatus In the initial stage forming apparatus of Figs. 8 to 15 inclusive, the jaw 44 is fixedly secured, as by screws 55, to the base plate 48, and the movable jaw 45 constitutes a short end of a lever 56 which is pivoted at 51 on the base plate 48. The jaw 44 has a shoulder 51 (Fig. 15) on which the blank 43 is adapted to be seated, and the jaw 45 has a flange 58 overhanging the shoulder 51 and having an under face parallel to the shoulder 51. The shoulder 51 and under face of flange 58 are inclined at the torque angle 25 with reference to the base plate 48. Between the shoulder 51 and flange 58 is a gap which is positioned on a line tangent to the forming pass between the rollers 46 and 41. This forming pass is defined by annular grooves 59 and 69 in the respective rollers 46 and 41, the walls of the grooves 59 and 69 beis normally held by a tension spring 61 in a posi-.

tion in which the roller 41 engages the roller 46. By moving the handle 66 against the tension of the spring 61 the roller 41 may be shifted away from the roller 46 to widen the forming pass and provide adequate space to freely insert the wire 43 between the two rollers. This may be done when the arm 64 is in the position shown in Fig. 8 which position is determined by the engagement of the finger 68 on the outer end of the arm against the stop pin 69 mounted in the base plate 48. From this position, the arm 64 may be rotated clockwise, pivoting on the post portions 65, until a stop lug 10 on the arm 64 engages a stop screw 1|. The screw 1| is threaded through a lug 12 projecting downwardly from one end of an arm 13 the other end of which is secured upon the upper end of the post 6|. The extent of roatins movement "of, the arm Mean beadiust d' y adiust ngthe s rew IL. A handl 4 is pr vided; on thefre end of the a m 64.. to a itat cross the apt v nd. This is illus ra ed n i .7

2, which sh ws the term na pos io t 'wh e he free e o the b ank. i mo ur ns h bending step. 'After this position has been ached thearm eels. rot ted n he r e s iect' n back; o itsstartins p s o t e d of .th wi es inss back un h Wire as m di e a chs e eet f Fig 2 and the captive en is then released by moving the lever 51E; towardthe jaw 44, spreading the gripping ends of the jaw ape t- Arch wire is customarily rectangular in cross section, having a somewhat greater width'than thickness. j In the finished arch, the greater dimension lies substantially parallel'to the general plane of the arch, and the lesser dimension is transverse thereto, as indicated in Fig. 5. In order that the operator may make sure that the wire has its wider face extending horizontally, he slips the wire into a pass defined between a guage block '16 and a raised bed member IE6 on the base plate 4-8. The guage block is lined up with the pass between the jaws 4t and G5 and the pass between the rollers 35 and ll (which-passes lie at the level of bed member E36), so that the wire may be pushed through the guage pass, thence through the roller pass, and thence between the aws.

Stamping apparatus m Figs. 19 to 26 inclusive I have illustrated a manually operable type of stamping apparatus for, performing the final forming operation. It

will be understood, however, that it is entirely to theshap of the finishedarch. The movable die element 53 has a notched step portion 8! conforming to the shapeof the peripheral step portion 3!] with the thickness of the arch member 38 interposed therebetween, and has an inwardly extending flange overhanging the shoulder 8!. When, the die members are closed together, the flange 82 overhangs the peripheral step portion 83, slidably engaging the same as indicated in Fig. 25. Extending'beyond the peripheral step portion the die member so, has a peripheral flange '83 which slidably engages beneath the step portion of the movable die member 53. The

.Step portions 85], 8| have peripheral shoulders which correspond to the contour of the inner and outer faces respectively of the finished arch and are inclined at the torque angle 15 from the normal relative to the general plane of movement of thedie member 53. These shoulders are adjoined by faces and 35 respectively which are inclined at the torque angle t with reference to said lane of movement. These shoulders and faces'define aspe c resnondine to he sure a e ontours er th fin s e rs t W111 n w beapparent that as the die members are brought.

together forming pressure will be applied to the intermediate arch member 48 in the generalplane of t e toll, and the torque angle will be main.-

tained as offsets 29, (and 33 are formed in the rch:

in order that the offsets may be properly formed, I'find that it is necessary to bring the die members together with a hammer blow ef feet. This is achieved in the manually operated machine by utilizing a ram comprising a shaft.

86, ram head 87 on the lower end thereof, and

a weight Ba on the upper end thereof. The shaft 86 is slidably mounted in a bearing =89 which in turn is mounted in a bracket 90 secured upon the.

upper end of the base plate-"i1. A coil spring 9|, has its'upper end pocketed in a recess 92 in the bracket 90 and its lower end engaged against-the ram head :51. A bracket 93 straddles the springment with a shoulder 96 at the lower end of the bracket 93. The trigger is urged in the same direction by a resetting spring 91 connected under tension between its outer end and a post 98 mounted in the bracket 93. e

A manual operating lever 99 is pivoted at IEO to the base plate 'l'l, and is connected by a pivot idl to the center of the movable die member 53.. A lug Hi2 on the lever 59 has an aperture through which extends a pull rod I03 the upper end of which is bent at right angles as at I04 and ex tended through the outer end of the trigger 95 to fgrm a pivotal connection therewith. The lower end of the pull rod I03 is threaded and carries,

a pair of locking nuts I65, the upper of which constitutes an abutment which is engaged by the lug M32 as the lever 99 is moved downwardly. It may now be noted that as the lever 99- is moved downwardly, the die member 53 willbe slowly moved downwardly therewith, closing the gap between itself and the die member 50 and imprisoning the intermediate arch member 48 between the step members 80, BI. Toward the lower limit of movement of the lever 99, the lug.

I02 engages the abutment nut I05 and further movement of the lever 99 is thence transmitted through the pull rod I03 to the trigger 95, moving the latter counterclockwise, pushing the ram head 81 upwardly against the resistance of the spring SI and further loading the latter; When the gap between the die members has been re-- duced'to approximately a quarter inch, the trigger 95 will release the ram head 8? and the spring 9| will exert its full pressure against the ram, moving the latter downwardly with an accelera-.

tion which is transformed into momentum in the weight 88. As the die members come to- "gether upon the arch, the kinetic energy, thus form the oiisets in the arch. In order that the segments 21, 28 and 30 may be accurately cen tered in the arch, I provide the stop 52 for posi-.. tioning one end of the arch, andl also provide therein by a closure plate H2.

the hold down jaw 5| for clamping the center of the arch against the crown of the die member 50. The jaw 5| has a knife edged tooth I96 which engages the crown of the arch under yielding pressure provided by a compression spring I91 (Figs. 22-24). The tooth I06 serves the additional function of placing a center mark at the crown of the arch, which center mark is utilized by the orthodontist in working with the arch, to determine the exact center of the arch. Marking is facilitated by drawing the tooth 06 transversely across the outer edge of the arch. This is accomplished by a retracting movement of the jaw 5| which is necessary in order that it may be cleared by the upper die member 53 as it closes upon the lower die member.

The jaw 5| forms one end of a head I08 on the upper end of a hammer shaped element having a shaft I09 which is loosely received in a recess I I between the fixed die member 50 and the base plate 11. The compression spring I0! is disposed in a recess H in the base plate 11, and confined The spring I01 urges the jaw shaft I09 downwardly against a reciprocating cam member H3 which, when the upper die member is retracted, is projected beneath the shaft I09 as indicated in Figs. 21 and 22, and holds the shaft I09 and jaw 5| in an elevated position in which the tooth I06 is spaced upwardly from the arch member 48. The cam member H3 is mounted for sliding movement in a recess H3 in the base plate 11. The end of the cam member H3 has on inclined corner H4 and the lower end of the shaft I09 has a correspondingly inclined corner H5. The coil spring H 6 is engaged under compression between the end of a pocket H1 in the die member 50 and a pin HB mounted in the cam member H3, constantly urging the cam member H3 rightwardly as viewed in Fig. 21. Such rightward movement is normally restrained by a pin I H! which is mounted in the rightward arm of the movable die member 53, on the under side thereof. The pin H9 engages the outer side of a head I20 on the cam member H3, normally holding the cam member H3 in a leftward position. As the die member 53 moves downwardly, the pin H9 descends to a point where an inclined corner |2| on the head I20 comes opposite the pin H9 and permits the cam member H3 to be retracted rightwardly under the urge of the spring H6.

As the cam member H3 is thus retracted, the jaw 5| will descend into engagement with the arch member 48, as indicated in Fig. 23. In the final stage of descent of the die member 53, the flange 82 and step member 8| thereof will suecessively engage the beveled nose of the jaw 5|, forcibly moving the jaw 5| rearwardly out of the path of movement of the step member 8|, until finally the jaw attains the position shown in Fig. 24, and the die members are closed upon the arch.

As the upper die member is retracted upwardly, the jaw 5| will be returned forwardly and upwardly to its initial position shown in Fig. 22 by the pressure of a spring |22 against the under side of the shaft I09 and by the upward camming engagement of the corner H4 of cam H3 against corner H5 of shaft I09. The spring I22 is seated in a socket I23 in the :base plate 11.

The stop member 52 is retracted rearwardly as the upper die member 53 moves downwardly, in order that the latter may clear the stop member. To this end, the stop member 52 is slidably mounted in an aperture I24 in the base plate 11,

as shown in Fig. 19. A rock lever I25 has its lower end engaged in a socket I26 in the stop member 52, its upper end fulcrumed in a socket 121 in the base plate 11, and has, intermediate its ends, a cam projection I28 which normally extends into the path of movement of the left leg of the movable die member 53. The rock lever I25 is swingably mounted in a recess I29 in the base plate 11. A leaf spring |30 has one end secured to the base plate 11 and its other end pressing forwardly against the stop member 52 to normally urge it to its projected position in which it serves to gauge the proper position of the arch member 48. As the upper die member 53 moves downwardly, its left leg will engage the cam projection I28 and swing the rock lever I25 rearwardly thus withdrawing the stop member 52 downwardly to the plane of the upper face of the base plate 71.

I claim:

1. Steps in the method of prefabricating an orthodontic arch comprising: providing a blank of rectangular cross sectionwire of predetermined length; securing said blank in a position inclined at a torque angle with reference to a predetermined plane, bending the central region of said blank in said plane, whereby to form an intermediate arch having a substantialy semicircular central portion and a pair of straight side arms; and subsequently oifsetting portions of the arch in the plane of th arch inwardly with reference to adjacent portions of the arch while rigidly holding said portions and adjacent portions at the predetermined torque angle with reference to said plane.

2. Steps in the method of prefabricating an orthodontic arch, comprising: providing a blank of rectangular cross section wire of predetermined length, bending the intermediate portion of the arch into substantially semi-circular conformation while rigidly holding said intermediate portion and at least one of the end portions of the blank at a fixed torque angle with reference to the plane of bending and subsequently offsetting portions of the arch in the plane of the arch inwardly with reference to adjacent portions thereof while rigidly holding said portions and adjacent portions inclined at the aforesaid torque angle with reference to said plane.

WESLEY J. HENRY.

, file of this patent:

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